Automatic Cylindrical Cell Pack Assembly Line

Email: imani@batterypackassembly.com

It is mainly used in automatic production of battery modules, power batteries, energy storage batteries, power tool batteries and other application batteries.

[Equipment Operation]

Only three operators are needed for the battery pack from the battery pack to the completion of welding. Due to the process difference of the rear section assembly, some posts cannot be operated by battery pack machines, and the number of operators is different.

[Others]

1. Optional power distribution core scanning function, binding the cell data into the bracket or combined battery, which can be traced to the battery data, and can also be used as the cell OCV comparison to select the defective products.

2. It adopts 4-axis Yamaha robot to enter the bracket automatically, with stable and reliable performance.

3. The positive and negative polarity identification of the electric core of Hikvision series CCD is adopted to ensure that there is no polarity error when the electric core enters the bracket.

4. The combination mechanism of cell separation distance is adopted, which is suitable for different battery spacing, and solves the problem of different battery spacing

5. Set up a variety of fixtures

6. Two sets of laser are used to clean the surface stains of positive and negative electrodes of the battery core to ensure the welding quality.

[Equipment Support Function]

18650 fully automatic box mounted core (10 * 10) automatic loading → automatic facing pad → automatic code scanning → automatic sorting (10 OK, one NG) → automatic battery core sorting → automatic code scanning → robot into bracket → CCD visual positive and negative pole detection → laser cleaning a side → mold turning 1 → A side spot welding 1 → A side spot welding 2 → mold turning 2 → B side spot welding 1 → B side spot welding 2 → automatic removal of the upper cover → automatic removal of the battery → semi-finished battery assembly line (spot welding appearance inspection → affixing of auxiliary materials → connection of protective plates → shaping → comprehensive performance test, etc.)

Introduction about Device Combination

Unit 1

(1) Battery core part: 18650 fully automatic box mounted battery core automatic feeding, 6 boxes (600pcs18650 battery core) for one time

(2) Automatic facing pad part: automatic code scanning → automatic sorting part (10 gears are OK, one gear is NG gear, 2 / 3 / 4 / 5 can be set as the same gear, increase the storage quantity of battery core, each slot is 100pcs, two slots are in the same gear, then 200pcs, three slots are in the same gear, then 300pcs)

Unit 2

Automatic code scanning → automatic separation → robot entering bracket → CCD battery positive and negative pole detection → laser cleaning on a side (optional) → mold turning 1 → laser cleaning on B side (optional) → spot welding on A side 1 → spot welding on A side 2 → mold turning 2 → spot welding on B side 1 → spot welding on B side 2 → automatic removal of upper cover → automatic removal of battery → semi-finished battery cycle assembly line (spot welding appearance detection → affixing auxiliary materials → protection plate connection → shaping → comprehensive performance test, etc.)

Unit 3

(1) Cycle line * 1 for double speed chain mold carrier

(2) 15 sets of spot welding mold carrier (l530 * 380mm)

(3) 15 sets of upper and lower cover plates of spot welding mould for each battery model

(4) Semi finished battery output pipeline * 1

(5) 1 upper mold carrier return line

Unit 4

(1) Double speed chain assembly cycle line * 1 (L16.5 * W1.3 * H2 m)

(2) BT-2410A 24 series total / series voltage internal resistance tester * 1 (optional)

(3) Double station laser spot welding * 1 set (protection plate and B + B-detection line)

(4) Battery pack performance comprehensive tester 1 set

Unit 5

(1) MES electronic Kanban system (one main server, one 42 inch main display screen, one SOP Kanban,) one for each station

(2) Electrostatic eliminator * 2

(3) Assemble the electrostatic ring and electrostatic alarm of the circulation line, 1 set for each station

Product Images

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