CCD Positive and Negative Battery Pack Tester

Email: imani@batterypackassembly.com

1. Function Description

CCD vision detection equipment, in fact, means that through the machine vision product CCD image sensor will be taken into an image signal, transmitted to a dedicated image processing system, according to the distribution of pixels and brightness, color, and other information, a detection device that Converts Signals Into Digital Signals; an image system performs various operations on these signals to extract the characteristics of the target and then control the action of equipment in the field according to the results of discrimination. CCD vision detection equipment can replace the human eye to do measurement and judgment, is used in production, assembly or packaging of valuable equipment. It has higher efficiency and accuracy in detecting whether the batteries are correctly placed in series-parallel positive and negative electrodes and in detecting products with defects in spot welding.

2. Process Flow

Feeding and positioning of electric core → positive and negative pole detection → positive and negative solder joint detection (CCD) → NG automatic sorting → OK automatic discharging

3. Mechanical Structure

1) Feed positioning of battery core

2) Polar ear leveling

3) CCD solder joint detector has high resolution image acquisition, artificial intelligence image processing and recognition technology to improve defect recognition rate

4) CCD welding detector has the advantages of fast recognition speed and high accuracy. It can select anti-static belt without damaging the battery

5) Humanized programming, easy to learn and understand.

4. Specifications

5.  Equipment Configuration List

● Touch screen:21.5-inch Philips display

● PLC: motion controller

● Step motor: Bifu

● Servo motor: Mitsubishi & Lechuang

● Sensors: Panasonic and OMRON

● Bearing: Japan NSK

● Cylinder: Adec

● Switching power supply: Mingwei, Taiwan

6. Operating Environment

1) Indoor temperature: - 30 ℃ ~ 50 ℃.

2) Indoor humidity: below 55%.

3) Factory site: no pollution and strong electromagnetic interference.

Product Image

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